Starter ring gear
A starter ring gear is a part attached to an internal combustion engine that transfers the torque from the starter motor to the engine's crankshaft, in order to start the engine. The starter ring gear is usually made from cast iron and the teeth are driven by the smaller gear of the starter motor.
Starter ring gears are attached to either the flywheel or the flexplate of an engine.
The starter ring gear is most commonly made by forming a length of square or rectangular steel bar into a circle and welding the ends together. This ring is then machined to create flat surfaces of the required inner and outer diameters. The gear teeth are then created using a hobbing tool, followed by processes to chamfer, deburr and clean the gear teeth. Induction hardening is used to increase the surface strength of the teeth, followed by tempering to remove internal stresses. The normal hardness at pitch circle diameter is 45-55 HRC.
In cars with a manual transmission, the starter ring gear is fitted to the outer diameter of the flywheel. The ring gear is usually fixed to the flywheel through use of an interference fit, which is achieved by heating the ring gear and so that thermal expansion allows it to be placed around the flywheel.
- "Starter Ring Gear Manufacturing". www.amtechinternational.com. Retrieved 10 December 2019.
- "Replacement of Worn Starter Ring Gears" (PDF). Lycoming. May 9, 2014. Archived from the original (pdf) on December 11, 2014. Retrieved 2014-12-09.
- "Installing a Ring Gear on a Flywheel". www.mossmotoring.com. Retrieved 13 December 2019.
- "Flexplate - What Does It Do? What Happens When It Fails?". www.DannysEnginePortal.com. 24 November 2019. Retrieved 13 December 2019.