A hammer mill is a mill whose purpose is to shred or crush aggregate material into smaller pieces by the repeated blows of little hammers. These machines have many sorts of applications in many industries, including:
- Ethanol plants (grains)
- A farm machine, which mills grain into coarse flour to be fed to livestock
- Fluff pulp defiberizing
- Fruit juice production
- Grinding used shipping pallets for mulch
- Milling grain
- Sawmills, size reduction of trim scrap and planer shavings into boiler fuel or mulch
The basic principle is straightforward. A hammer mill is essentially a steel drum containing a vertical or horizontal rotating shaft or drum on which hammers are mounted. The hammers are free to swing on the ends of the cross, or fixed to the central rotor. The rotor is spun at a high speed inside the drum while material is fed into a feed hopper. The material is impacted by the hammer bars and is thereby shredded and expelled through screens in the drum of a selected size.
The hammermill can be used as a primary, secondary, or tertiary crusher.
Small grain hammermills can be operated on household current. Large hammer mills used in automobile shredders may be driven by diesel or electric motors ranging from 2000 to over 5000 horsepower (1.5 - 3.7MW).
The screenless hammer mill uses air flow to separate small particles from larger ones. It is designed to be more reliable, and is also claimed to be much cheaper and more energy efficient than regular hammermills. The design & structure of the hammermill is always determined by the end use.
Water powered trip hammer mills were created in 488 AD by the medieval Chinese mathematician and engineer Zu Chongzhi which was inspected by Emperor Wu of Southern Qi (r. 482–493 AD). The water powered trip hammer mills were powered by minor hill flowing stream that was connected to a large river beneath the high banks.
Types of Hammer Mill Crushers
- "Up Running" - Uses perforated screens or grate bars to reduce soft or hard materials. The material to be reduced determines the rotor construction that can be adjustable based on wear.
- "Down Running" - Most suitable for fibrous materials due to the high concentration of shearing action within the unit.
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