Until the middle of the 19th century, book folding was done by hand, and was a trade. In the 1880s and 1890s, book folding machines by Brown and Dexter came onto the market, and by the 1910s hand-folding was rare, with one publisher declaring them to be "practically obsolete" in 1914.
The folding process is also necessary to produce print products other than books—for instance mailings, magazines, leaflets etc.
Two main types of mechanisms are commonly employed in folding machines: buckle folders and knife folders.
In a buckle folder, the paper is first passed through 2 spinning rollers, which feed the paper into a pair of guide plates that redirect the paper at a slight angle, bending the paper. At the far end of the guide plates is a "paper stop". As the rollers continue to spin, the paper continues to slide in between the guides until it hits the paper stop, then, having nowhere else to go, buckles at the interface between the rollers and the angled guides. As the rollers continue to spin, the buckle increases, until it is eventually caught by a pair of "nip" rollers, which pull the buckle in and compresses and flattens it into a neat crease.
Although buckle folders are fast, simple, efficient, and have small folding tolerances, they are not suitable for substrate of very low (<40g/m²) or very heavy paper grammage (>120g/m²).
In a knife folder, a sheet of paper is fed horizontally over 2 unpowered rollers until it hits a paper stop, at which point a dull blade pushes down on the paper and in between the 2 rollers to create the fold.
A cross fold is when a paper is folded once, then rotated 90 degrees and folded again. The creases therefore cross each other at right angles. The most basic cross fold is the French fold, or right-angle fold. Other examples include the 16-page broadside and the 12-page letter.
- Patricia Lockhart Fleming (2004). "The Binding Trades". In Patricia Lockhart Fleming and Yvan Lamonde (ed.). History of the Book in Canada. 2: 1840–1918. University of Toronto Press. p. 101. ISBN 978-0-8020-8012-7.
- "Folding". International Paper Knowledge Center. International Paper Company. Archived from the original on 15 May 2010. Retrieved 7 October 2010.
- Nicole Howard (September 2005). The book: the life story of a technology. Greenwood Publishing Group. pp. 63–. ISBN 978-0-313-33028-5. Retrieved 8 January 2012.
"Folded Book Art & Patterns For Sale and Free from BookFolding.net". BookFolding.net. Retrieved 2018-05-29.