Aramid fibers are a class of heat-resistant and strong synthetic fibers. They are used in aerospace and military applications, for ballistic-rated body armor fabric and ballistic composites, in bicycle tires, marine cordage, marine hull reinforcement, and as an asbestos substitute. The name is a portmanteau of "aromatic polyamide". The chain molecules in the fibers are highly oriented along the fiber axis. As a result, a higher proportion of the chemical bond contributes more to fiber strength than in many other synthetic fibers. Aramides have a very high melting point (>500 °C)
Aromatic polyamides were first introduced in commercial applications in the early 1960s, with a meta-aramid fiber produced by DuPont as HT-1 and then under the trade name Nomex. This fiber, which handles similarly to normal textile apparel fibers, is characterized by its excellent resistance to heat, as it neither melts nor ignites in normal levels of oxygen. It is used extensively in the production of protective apparel, air filtration, thermal and electrical insulation, as well as a substitute for asbestos. Meta-aramid is also produced in the Netherlands and Japan by Teijin Aramid under the trade name Teijinconex, in Korea by Toray under the trade name Arawin, in China by Yantai Tayho under the trade name New Star, by SRO Group (China) under the trade name X-Fiper, and a variant of meta-aramid in France by Kermel under the trade name Kermel.
Based on earlier research by Monsanto Company and Bayer, para-aramid fiber with much higher tenacity and elastic modulus was also developed in the 1960s and 1970s by DuPont and AkzoNobel, both profiting from their knowledge of rayon, polyester and nylon processing.
In 1973 DuPont was the first company to introduce a para-aramid fiber, which it called Kevlar, to the market; this remains one of the best-known para-aramids and/or aramids. In 1978, Akzo introduced a similar fiber with roughly the same chemical structure, which it called Twaron. Due to earlier patents on the production process, Akzo and DuPont engaged in a patent dispute in the 1980s. Twaron subsequently came under the ownership of the Teijin Company. In 2011, Yantai Tayho introduced similar fiber which is called Taparan in China (see Production).
Both meta-aramid and para-aramid fiber can be used to make aramid paper. Aramid paper can be used as electrical insulation materials and construction materials to make honeycomb core. Dupont made aramid paper in 1960s, which is called Nomex paper. Yantai Metastar Special Paper introduced aramid paper in 2007, which is called metastar paper. Both Dupont and Yantai Metastar can make meta-aramid and para-aramid paper.
The Federal Trade Commission definition for aramid fiber is:
A manufactured fiber in which the fiber-forming substance is a long-chain synthetic polyamide in which at least 85% of the amide linkages, (−CO−NH−) are attached directly to two aromatic rings.
During the 1990s, an in vitro test of aramid fibers showed they exhibited "many of the same effects on epithelial cells as did asbestos, including increased radiolabeled nucleotide incorporation into DNA and induction of ODC (ornithine decarboxylase) enzyme activity", raising the possibility of carcinogenic implications. However, in 2009, it was shown that inhaled aramid fibrils are shortened and quickly cleared from the body and pose little risk. A declaration of interest correction was later provided by the author of the study stating that "This review was commissioned and funded by DuPont and Teijin Aramid, but the author alone was responsible for the content and writing of the paper."
World capacity of para-aramid production was estimated at about 41,000 tonnes per year in 2002 and increases each year by 5–10%. In 2007 this means a total production capacity of around 55,000 tonnes per year.
- n NH2−Ar−COCl → −(NH−Ar−CO)n− + n HCl
The most well-known aramids (Kevlar, Twaron, Nomex, New Star and Teijinconex) are AABB polymers. Nomex, Teijinconex and New Star contain predominantly the meta-linkage and are poly-metaphenylene isophthalamides (MPIA). Kevlar and Twaron are both p-phenylene terephthalamides (PPTA), the simplest form of the AABB para-polyaramide. PPTA is a product of p-phenylene diamine (PPD) and terephthaloyl dichloride (TDC or TCl).
Production of PPTA relies on a co-solvent with an ionic component (calcium chloride, CaCl2) to occupy the hydrogen bonds of the amide groups, and an organic component (N-methyl pyrrolidone, NMP) to dissolve the aromatic polymer. This process was invented by Leo Vollbracht, who worked at the Dutch chemical firm Akzo. Apart from the carcinogenic hexamethylphosphorous triamide (HMPT), still no practical alternative of dissolving the polymer is known. The use of the NMP/CaCl2 system led to an extended patent dispute between Akzo and DuPont.
After production of the polymer, the aramid fiber is produced by spinning the dissolved polymer to a solid fiber from a liquid chemical blend. Polymer solvent for spinning PPTA is generally 100% anhydrous sulfuric acid (H2SO4).
Other types of aramids
Besides meta-aramids like Nomex, other variations belong to the aramid fiber range. These are mainly of the copolyamide type, best known under the brand name Technora, as developed by Teijin and introduced in 1976. The manufacturing process of Technora reacts PPD and 3,4'-diaminodiphenylether (3,4'-ODA) with terephthaloyl chloride (TCl). This relatively simple process uses only one amide solvent, and therefore spinning can be done directly after the polymer production.
Aramid fiber characteristics
Aramids share a high degree of orientation with other fibers such as ultra-high-molecular-weight polyethylene, a characteristic that dominates their properties.
- flame-resistant clothing (for example, military MIL-G-181188B suits).
- heat-protective clothing and helmets
- body armor, competing with PE-based fiber products such as Dyneema and Spectra
- composite materials
- asbestos replacement (e.g. brake linings)
- hot air filtration fabrics
- tires, newly as Sulfron (sulfur-modified Twaron)
- mechanical rubber goods reinforcement
- ropes and cables
- wicks for fire dancing
- optical fiber cable systems
- sail cloth (not necessarily racing boat sails)
- sporting goods
- wind instrument reeds, such as the Fibracell brand
- loudspeaker diaphragms
- boathull material
- fiber-reinforced concrete
- reinforced thermoplastic pipes
- tennis strings (e.g. by Ashaway and Prince tennis companies)
- hockey sticks (normally in composition with such materials as wood and carbon)
- jet engine enclosures
- Fishing Reel Drag systems
- Asphalt reinforcement
- Prusiks for rock climbers (which slide along the main rope and can otherwise melt due to friction).
Notes and references
- Hillermeier, Karlheinz (1984). "Prospects of Aramid as a Substitute for Asbestos". Textile Research Journal. 54 (9): 575–580. doi:10.1177/004051758405400903.
- James A. Kent, ed. (2006). Handbook of Industrial Chemistry and Biotechnology. Springer. p. 483. ISBN 978-0-387-27842-1.
- Commercial Practices, Part 303, §303.7 Generic names and definitions for manufactured fibers.
- Marsh, J. P.; Mossman, B. T.; Driscoll, K. E.; Schins, R. F.; Borm, P. J. A. (1 January 1994). "Effects of Aramid, a high Strength Synthetic Fiber, on Respiratory Cells in Vitro". Drug and Chemical Toxicology. 17 (2): 75–92. doi:10.3109/01480549409014303. PMID 8062644.
- Donaldson, K. (1 July 2009). "The inhalation toxicology of p-aramid fibrils". Critical Reviews in Toxicology. 39 (6): 487–500. CiteSeerX 10.1.1.468.7557. doi:10.1080/10408440902911861. PMID 19545198.
- Donaldson, Ken (22 July 2009). "Corrigendum: The inhalation toxicology of - aramid fibrils". Critical Reviews in Toxicology. 39 (6): 540. doi:10.1080/10408440903083066.
- Committee on High-Performance Structural Fibers for Advanced Polymer Matrix Composites, National Research Council (2005). High-Performance Structural Fibers for Advanced Polymer Matrix Composites. The National Academies Press. p. 34. ISBN 978-0-309-09614-0.
- Ozawa S (1987). "A New Approach to High Modulus, High Tenacity Fibers". Polym. J. Japan. 19: 199. doi:10.1295/polymj.19.119.
- Kadolph, Sara J. Anna L. Langford (2002). "Textiles". Pearson Education, Inc. Upper Saddle River, NJ.
- Reisch, Marc S (2005). "High-performance fiber makers respond to demand from military and security users". Chemical and Engineering News. 83 (31): 18–22. doi:10.1021/cen-v083n050.p018.
|Wikimedia Commons has media related to Aramids.|
- J A Reglero Ruiz; M Trigo-López; F C Garcia; J M Garcia (2017). "Functional Aromatic Polyamides". Polymers. 9 (12): 414. doi:10.3390/polym9090414.
- JWS Hearle (2000). High-performance fibers. Woodhead Publishing LTD., Abington, UK – the Textile Institute. ISBN 978-1-85573-539-2.
- Doetze J. Sikkema (2002). "Manmade fibers one hundred years: Polymers and polymer design". J Appl Polym Sci (83): 484–488.
- Kh. Hillermeier & H.G. Weijland (1977). "An aramid yarn for reinforcing plastics". Plastica (11): 374–380.
- DuPont and Teijin to expand aramid production – September 2004